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    MANUFACTURING · PLANT OPERATIONS

    Smart Factory AI - Instant Knowledge on Every Floor

    Plant GPT, CAPEX AI, Machinery Repair Assistant, and Production Debottlenecking - purpose-built for plant operations teams who can't afford delays.

    Plant GPT - Smart Factory AI
    VOICE ENABLED
    PLANT GPT - LIVE

    Plant-floor RAG engine ready. 14,000+ documents indexed.

    0%

    Faster SOP retrieval

    0+

    Live solutions at HPCL

    0k+

    Employees self-served

    3 mo

    Go-live speed

    Natural language access to all plant docs
    Voice-enabled for wearables & handhelds
    Proven at HPCL - live in production
    SAP, MES, and SCADA integrated
    USE CASES

    AI Agents Built for Plant Operations

    Four production-ready AI agents - each addressing a high-cost, high-frequency operation challenge.

    Plant GPT

    Smart Factory RAG

    Natural language access to every SOP, manual, and operational record - answered in seconds with source citations.

    CAPEX Estimation AI

    Capital Planning

    AI-generated capital expenditure estimates from historical data and engineering benchmarks - not spreadsheets.

    Machinery Repair Assistant

    Diagnostics & Repair

    Step-by-step repair guidance, fault diagnosis, and part lookup - delivered to the technician in real time.

    Production Debottlenecking

    Throughput Optimization

    Continuous OEE monitoring with automatic constraint identification and corrective action recommendations.

    HOW IT WORKS

    From Question to Resolution - In Seconds

    01

    Documents Indexed

    All manuals, SOPs, repair logs, and engineering docs indexed via RAG - including scanned images via OCR.

    02

    Worker Queries

    Worker asks in plain language via mobile, wearable, or voice - no login, no navigation, no delays.

    03

    AI Retrieves & Reasons

    Plant GPT searches indexed knowledge, reasons across sources, and returns a precise answer with citations.

    04

    Workflow Triggered

    Work orders, incident reports, and escalations are created automatically - no manual data entry required.

    PROVEN IMPACT

    Numbers That Matter to Operations

    0%

    Reduction in document search time

    0+

    Live production solutions deployed

    0 min

    Average issue resolution time

    0%

    System uptime achieved

    Proven in Production

    "Knowledge retrieval reduced from hours to seconds. Deployed across refinery, HR, supply chain, and commercial operations - live at HPCL."

    14+
    Live solutions
    3 mo
    Go-live speed
    60K+
    Employees served
    INTEGRATIONS

    Works With Your Existing Plant Stack

    ERP
    SAP S/4HANA, Oracle EBS
    MES
    Siemens Opcenter, Rockwell
    SCADA
    Wonderware, OSIsoft PI
    CMMS
    Maximo, ServiceNow FSM
    IoT
    AWS IoT, Azure IoT Hub
    DOCS
    SharePoint, OpenText
    COLLAB
    Teams, Slack, Email
    ANALYTICS
    Power BI, Tableau
    PROVEN IN MANUFACTURING

    Production Deployments at Scale

    HPCL
    India's 2nd largest PSU

    Hindustan Petroleum Corporation

    14+ AI Solutions Across Refinery, HR, Supply Chain & Safety

    India's largest enterprise AI rollout in the public sector — 14+ solutions live across refinery, HR, supply chain, commercial, and safety at HPCL.

    • Plant GPT, CAPEX AI, Field AI across refinery ops
    • HR GPT serving 60,000+ employees company-wide
    • Stock Reconciliation AI — 100% daily violation detection
    • Fleet Safety Monitor — <20 min exception response
    • Full on-premise deployment, zero data leaves perimeter
    14+
    Live AI Solutions
    60K+
    Employees Served
    3 Mo
    To Production
    100%
    On-Premise
    BUILT FOR PLANT OPERATIONS

    Why Plants Choose Fluid AI.

    Production-grade AI built for the operational demands, security requirements, and real-world complexity of refinery and plant environments.

    On-Premise by Default

    All 14+ solutions run inside your infrastructure. No cloud dependency, no data exposure, no external API calls. Your operational data never leaves the plant perimeter.

    3-Month Go-Live Record

    Fluid AI's proven plant deployment track record. Production-ready within 90 days - not a proof of concept, not a pilot. Fully live at HPCL across multiple refineries.

    Trained on Your Equipment

    Plant GPT learns your SOPs, P&IDs, and machinery manuals specifically - not generic AI responses. Every answer is grounded in your actual operational documentation.

    FREQUENTLY ASKED

    Frequently Asked Questions

    Maintenance manuals, SOPs, P&IDs, equipment datasheets, safety procedures, engineering drawings, repair logs, inspection reports, and scanned legacy documents. OCR handles scanned images. Supports PDF, Word, Excel, and image formats across multiple languages.

    Yes. Voice-enabled access works via wearables, mobile devices, or plant intercom systems - allowing workers to query machinery status, fault history, and procedures without leaving the shop floor or removing safety gear.

    Instead of manual spreadsheets, the AI agent retrieves historical project data, current vendor rates, engineering benchmarks, and project scope to generate accurate CAPEX estimates in minutes. It cites every source and updates estimates as scope changes.

    Yes. The Production Debottlenecking AI continuously monitors OEE, line rates, and machine states. When throughput deviates from targets, it identifies the constraint, suggests corrective action, and escalates automatically to the relevant team.

    GET STARTED

    Put Every Plant Document to Work

    From the first query to a resolved work order - all in seconds.